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Cav DPA Manuals for mechanics

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Cav DPA Manuals for mechanics

This disk contains important information for the service of CAV

DPA fuel pumps it coniains the folowing list

1 Cav DPA and DPC Fuel Pumps Service Data ( Sirvice Bulltins )

2 Cav DPA Two speed Hydraulic governor Pressure charts (2)

3 Cav DPA Distribuer Type pump Rotodiesel

4 Cav DPA workshop manual Tanam plunger Hydraulic Fuel Pump

5 Cav Rotodiesel DPA Pumps Service Test Data

…………………………………………………………………………

1…. Cav DPA and DPC Fuel Pumps Service Data ( Sirvice Bulltins )

Service Instruction Notes for DPA and DPC Pumps

1974 through 1989

Covering

Cav DPA service for Ford 3 cyl engines

Cav DPA Fuel circuits

Cav ? Rotodiesel DPA and DPC fuel Pumps

Tools for Pump Tests

DPC Modification B Timing

Torque timing Tool

Tooth Head Belt Drive

Toothed Belt Drive

Tools for Shaft re alignment

Timing Tools

Pressure adjustment Bearing seal extraction

Auto Advance Gage and Tables

Micrometric Timing Kit

Rotodiesel DPA Tools

Rotodiesel DPA Spring tool

Mini ? Maxi Tools

Cav Rotodiesel DPA Anti stall

Cav Rotodiesel DPA Adjustment Bridge tools

Cav Rotodiesel additional Service tools

Cav Rotodiesel DPA Stop control

Cav Rotodiesel DPA Drive system

Cav Rotodiesel DPA Ridged drive

Trade only Service data not available to the Public

Trade Service Notes

Very hard to find additional service data

2….Cav DPA Two speed Hydraulic governor Pressure charts (2)

Rationalisation and Type Conversion Data

CAV Parts and Service Fuel Injection Equipment

No2- DPA Pump for Ford 3 cylinder engines

CAV PARTS AND SERVICE

RATIONALISATION OF CAV DPA FUEL INJECTION PUMPS

No. 2 – DPA PUMPS – MECHANICALLY GOVERNED –

MADE FOR FORD 3 CYLINDER ENGINES

1 Introduction

2 How to use this publication

3 List of DPA pump types

4 General information

5 Stock holding recommendation

6 Conversion details

…………………………………………………………………

Cav DPA Distribuer Type pump Rotodiesel

Contents

Adjustment of the transfer pressure

Anti-stall devices

Self-venting metering valve

Spring loaded anti-stall screw

Self-venting hydraulic head

Variant of the general system

Combined load and speed advance device

Hydraulic stop

Delivery valves

Fuel recirculating

Internal recirculation

This publication supplies additional information relevant to DPA Fuel

Injection Pumps manufactured by Roto-Diesel SA, France.

It should be used in conjunction with the DPA Workshop Manual (CAV

Publication No. 2124).

Cav DPA workshop manual Tanam plunger Hydraulic Fuel Pump

CONTENTS

INTRODUCTION

DESCRIPTION & OPERATION

General Working Principle

OVERHAUL

Service Problems

Maintenance Records General

Nameplate

Overhaul Procedure

DISMANTLING

Dismantling

Advance Device

Hydraulic Head & Rotor P

COMPONENT INSPECTION

General ASSEMBLY

Control Housing Assembly

Solenoid Assembly

PRE-TEST PROCEDURE

Pressure Testing

TEST PROCEDURE

General

Priming

TESTING

TORQUE VALUES

SPECIAL TOOLS

…………………………………………………………………………

Cav Rotodiesel DPA Pumps Service Test Data

Scope of Test Plan Instructions

Test Bench Equipment and preparation of Pump for test

CONTENTS

INTRODUCTION

DESCRIPTION & OPERATION

General Working Principle

OVERHAUL

Service Problems

Maintenance Records General

Nameplate

Overhaul Procedure

DISMANTLING

Dismantling

Advance Device

Hydraulic Head & Rotor P

COMPONENT INSPECTION

Gener alASSEMBLY

Control Housing Assembly

Solenoid Assembly

PRE-TEST PROCEDURE

Pressure Testing

TEST PROCEDURE

General

Priming

TESTING

TORQUE VALUES

SPECIAL TOOLS

B-2 Test 011

CAV LONDON W3 7SS

ROTO DIESEL DPA ? SERVICE TEST PLANS

B-3. High Pressure Outlets

B-4. Position of the Stop Lever

B-5. Drive Shaft

B-7. Comments on the Components of the Test Bench

SECTION 2 – SETTING OF DPA PUMPS

Throttle and Shut-Off Levers

A-4. Test Plans for Pumps with Setting Code on Nameplate

B. Procedure to follow for particular operation

B-1. Roller to Roller Dimension

B-2. Setting of the governor (DPA Pumps with Mechanical

Governor only).

Governor Adjustment by Hydraulic Stop

B-3. Maximum Speed Setting

B-4. Vacuum Test

C-1. Fitting the Pump on the Test Bench

C-2. Priming and Venting

C-2a Pumps with Hydraulic Governor and Combined Automatic

Speed and Light Load Advance

C-3. Measuring the Deliveries

C-5 Measuring the Advance on Pumps with Hydraulic Governor

with Combined Automatic Speed and Light Load Advance Device

C-7 Setting of the Advance (for Pumps with Combined

Automatic Speed and Light Load Advance Device)

D. Particular Characteristics of Certain Pump Types

D-1. Pump with Manual Locking Device

D-3. Pump with Non-Return Valve

DPA Pumps with Anti-Stall Screw

0-8. Pump fitted with a Fuel Shut-off Solenoid

D-9. Ford Application with Excess Fuel (See CAV Si. Notes

12189)

Agood selection of dificult to find DPA fuel punp service information

Containing Five Full Manuals in this mechanics set.

Two pump typs of DPA the Tandam lunger and Distributor Type workshop manuals

Publication LEX36 ? 06 and C2133.

There is also a Rare collection of service bulls on the disk 0ver 50 pages lots of factory service updates. Invaluable info.

Instant Download.

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